02. Configured

Our configured motor and inverter platforms

Modified from solutions built, tested and delivered, configured products guarantee a great requirements match based on solid foundations.

Our configured motor platforms

Motor Platform
Peak Power kW
Peak Torque Nm
Max Speed rpm
 
420
1,000
6,000
230
220
30,000
745
3,370
6,000
75
300
10,530
100
15
125,000
120
40
50,000
250
258
24,000
250
319
20,000

We have engineered motors for a range of applications up to 3000Nm and 130krpm. Our Configured motor product level takes this wide variety of proven products and exploits their inherent flexibility to produce a great match for your requirements while minimising lead time and upfront costs.

Key to abbreviations
SPC – Latest scalable core technology platforms (compatible with our Flexible Manufacturing Facility (FMF) with base platform tooling in place)
SPM – Previous core technology platforms
IPM – Internal permanent magnet platforms
SPX – Specialist X-Division platforms

How we configure our motors

Stack length

This is usually driven by the maximum torque and package requirements.

Winding

To suit DC bus range and inverter current limits, and efficiency demands.

Materials level

Magnet, stator and wire specifications, ranging from five for ultimate performance, to one for minimum cost.

Our configured inverters

Inverter Platform
Description
 
Ultra lightweight 3 phase silicon carbide inverter
Ultra lightweight 6 phase silicon carbide inverter

As part of our configured package the calibration parameters including thermal models are optimised and signed off for a particular application allowing higher phase current. CAN communications can also be configured.

How we configure our inverters

CAN configuration

  • Helix inverters support communication via controller area network (CAN) bus according to ISO 11898. Helix implements the Classical CAN frame format allowing bit rates up to 1 Mbit/s and payloads up to 8 byte per frame. The interface definition is defined in a DBC file shared with the customer in order to define and agree the necessary interfaces to the inverter
  • Safety critical messages on the CAN are protected with end-to-end counters and checksums
  • Helix has well-defined interfaces to support all aspects of inverter operation: torque control, speed control, fault and status reporting, for example. However, the customer can request CAN DBC modifications to facilitate the introduction of specific features and functions within the inverter control software

Package integration modifications

  • Helix offers customisation of its core inverter platforms to achieve package integration better matched to customer requirements. Examples include:
    • Phase cable orientation
    • Cooling ports
    • DC in position and sizes

Application of inverter to client motor

  • Helix can map an inverter to a customer motor. The process involves a combination of desktop mapping based on modelling the motor characteristics and a final dyno optimisation to ensure best-in-class torque accuracy optimisation. Application optimisation may also be required to suit the client resolver.

Motor controller unit sub-system

  • MCUSS is a high integrity, independent safety processor providing safety rated torque monitoring, safe state implementation and avoidance of hazardous DC voltage conditions after a crash. It features an independent processor and sensing hardware to guarantee freedom from interference. Primary MCUSS functions are:
  • Monitoring (and reporting) delivered motor torque
  • Ensuring that safe-state is achieved and maintained in the event of a safety related shutdown
  • Preventing exposure to hazardous levels of DC voltage after a crash.

The safety system has been developed as a System Element Out Of Context (SeooC). Helix can provide a detailed safety manual and support customers with the testing required to bring the MCUSS into the vehicle context.

Our 3 strategic product levels

01. Stock

Standard, off-the-shelf, stock products with no NRE required for the delivery of sample quantities.

Learn more

02. Configured

Products configured through modification of proven existing designs.

Learn more

03. Custom

Our scaleable core technology platform customised to fully match specific client requirements.

Learn more

Our integrated drive systems

Maximising performance and efficiency in an optimised package.

Learn more

Build your enquiry

Build your enquiry

Complete our quick and easy online specification form to produce personalised outline solutions for discussion.

Online form

Alternatively download and complete our form, featuring an interactive performance graph.

Get in touch

Thank you, your enquiry has been sent to us and we will respond to you shortly.

This site is protected by hCaptcha and its Privacy Policy and Terms of Service apply.

Copyright © 2022 Integral Powertrain Limited, Merlewood Drive, Shenley Wood, Milton Keynes, MK5 6GR

Site designed by Design Inc